Over 90 minutes of cut footage. Notably, an extended cut of the New Horizons episode "A Tale of Two Topas" includes a full council debate that was trimmed for time.
Unlike a bare-bones digital stream, the physical Complete Pack includes a robust selection of bonus features, offering deep dives into the making of the season.
Typical inclusions (varies by retailer and region): the orville new horizons complete pack
Audio Commentaries – Creator and star Seth MacFarlane, along with cast members like Adrianne Palicki (Kelly Grayson), Penny Johnson Jerald (Dr. Claire Finn), and Scott Grimes (Gordon Malloy), provide scene-specific insights on select episodes (often Electric Sheep, A Tale of Two Topas, Midnight Blue, and Future Unknown).
“The Orville: A Look Back” – A 20-minute retrospective featurette where the cast and crew discuss the show’s evolution from comedy to serious sci-fi, the move to Hulu, and the thematic risks taken in season three. The Orville: New Horizons — Complete Pack guide
“The Making of New Horizons” – Behind-the-scenes footage focusing on the expanded visual effects team, the construction of new starship interiors, and the practical makeup effects for new alien species.
“Gag Reel” (Blooper Reel) – Approximately 7 minutes of outtakes, reminding viewers that despite the heavy drama, the cast maintains the show’s signature humor. Deleted scenes: often expand character moments; check scenes
Deleted Scenes – Extended character moments, particularly from the Topa storyline and the Kaylon subplot.
“Seth MacFarlane’s Sci-Fi Influences” – A short documentary where MacFarlane cites Star Trek, The Twilight Zone, 2001: A Space Odyssey, and Battlestar Galactica as direct inspirations for the season’s tone.
Every episode of New Horizons features a commentary track with Seth MacFarlane, Adrianne Palicki (Ed Mercer), and sci-fi legend Brannon Braga. These tracks are dense with production trivia, such as how the "Union" uniforms were redesigned to be more military and less pajama-like.
A 45-minute documentary included only in the Complete Pack. It covers the transition from Fox (Season 1-2) to Hulu (Season 3). Producers reveal how Disney’s acquisition of Fox forced the show to find a new home, and how the "New Horizons" subtitle was a promise to fans that the show was not dead.